Are Fingerlings Small Enough For A 4 Yr Olds Finger Food Processing Industry How Do They Make – Fish Sticks?

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Food Processing Industry How Do They Make – Fish Sticks?

This article is part of a series that will reveal the secrets of the Food Marketing Industry and teach you the secrets of how to cook your favorite food.

The first article in this series begins with the humble fish or fish finger. Treating children, and adults like in a plate with peas and chips or between white bread. But always work with Tomato Ketchup.

Fish

The first item is Fish, this is a solid piece of 2 ft by 1 ft by 3 inches. It is made from fish mince (low end of the market) this is like all the rest of the fish. Or it can be made from all the fillets that are placed on top of each other (the expensive end of the market).

To be fair there is no difference between the two. The type of fish can be COD for the more expensive end or pollack for the cheaper end. These blocks are made within hours of the boat landing, which means that the fish is aged for 6 hours when it is frozen.

Make The Stick

Using a saw machine, skilled workers cut the blocks into slices, then cut them again into fingers. The more expensive the thicker the cheaper the thinner. Most good fish fingers will be about 1cm thick, the cheaper ones are 0.5 cm. These sticks are separated and passed to the layering stage.

Add the Breadcrumb

Similar to what you see in restaurants or TV shows, the fish is coated in a batter then breadcrumbs. But this is the truth that is cheap again. If you buy cheap fish they will add a layer of water, a layer of flour, a layer of batter, a layer of crumb. In the industry this is called 4 pass and can add up to 70% bread crumb to the stick. This type can usually be identified as it is extra crunchy and almost no fish. High end fish will have 3 systems and usually have a fish content of around 60%.

So in your 300g package of fish you can have 90g fish (cheap) or 210g (cheap)

All these processes are carried out by food production lines of automatic machines. Usually one line can produce 100-200 fish inches per minute.

Fry Time

Until now the stick fish has been healthy with almost no fat….. However the stick passed through the frying machine with hot oil. This makes the layer extra crunchy, this is because the water in the layer has been replaced with very hot oil. Usually all the water in the layer is replaced with Fat.

This means that the more layers of oil, now most food products use vegetable oil or rape oil. No one has saturated fat

Frozen and sent to the freezer

Within 30 minutes of frying the products are frozen, and put together to put in the food packaging machine before sending to the market.

Considering the speed of the Fish freezing process and the packaging process, you couldn’t make a fish stick fresher if you tried.

Final order

Fish Sticks or fish fingers, when compared to other coated products such as chicken strips, are healthier, fresher and have fewer additives. So I would definitely make fish sticks first before other coated products.

If I’m choosing a rod trying to get one with a high fish content, this is usually shown as a % in the advertisement. This usually means that it is made with whole fish without mince and is low in fat.

The type of fish really doesn’t matter, some would argue that catfish is the best but honestly, you’ll be drowning in Ketchup. Once you’ve done that I doubt you can tell the difference, unless your wallet is smaller.

Every week I plan to show how to make everyday food.

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